Now it’s time to get down to trimming the larger panels off the body first. Put the Lexan sheet flat on a surface or even a workbench in a way that the off-cut is overhanging the edge. Is anyone setup to cut thick Lexan? When cutting into Lexan with a jigsaw, you first should clamp the Lexan tightly to a work table. To keep the saw from veering left or right on straight cuts, use a clamp-on guide. Learn more at A&C Plastics. Remember—do not cut deep because you only need to create a simple cut line, nothing more. When you need to cut Lexan, you can essentially treat it as a sheet of plywood and cut it with any power saw you would use for that material. Both materials cut well with a band saw or table saw using a high speed with small teeth. It is even tougher than a cement board. It also has a high optical clarity. Thicker sheet material will have to be cut by means of a mechanical saw. While it is a common material, many people struggle to learn how to cut Lexan. Lexan cuts really nice, just make sure you keep the cutter moving, if you sit in one place too long you will still melt. You don’t ever want to cut Lexan with the saw at lower speeds. With either of these tools, you need to use a metal-cutting blade with a tooth spacing of two to four millimeters. If you notice a thin layer of protective layer on the sheet of Lexan, don’t remove it. How to Cut LEXAN. Steps To Take Before You Cut The Sheet Of Lexan With Different Tools: How To Cut Lexan Using A Pair Of Hand Spears: Follow Lexan can be cut with almost any saw, but problems arise if the wrong blade is used because of heat build-up and Lexan's low melting point. You should always protect the Lexan with a cloth, clamp it in place, and use the right circular saw blade. Method 1 of 3: Scoring and Snapping Thin Plexiglass. As a polymer company, we are at the center of many products. We may earn money or products from the companies mentioned in this post. Cutting Lexan can be quite similar to cutting a cement board. How to cut Lexan: Lexan Corrugated sheet can be cut with a variety of common hand-held and table-mounted equipment. Step 3: Cut Through The Polycarbonate Sheet This surface should also be flat and stable. Thin sheets can be scored and snapped with a utility knife or scoring tool. Start your circular saw and let it reach full speed. Band Saw Vs. Scroll Saw: What Should You Buy? Acrylic and Lexan, a branded name for polycarbonate sheeting, are both durable and flexible materials, often compared to one another because both are transparent and both stand as two of the most frequently utilized types of see-through plastics.Acrylic and polycarbonate both weigh half as much as glass and yet both plastics are much more shatter resistant. If you have a jigsaw, you can cut Plexiglas. How to Cut LEXAN. Copyright text 2020 by DIY Blog - Woodworking, Plan. Make sure you follow a slow and steady space so that you wouldn’t cut out of the intended line. This tip will help you easily cut plexiglass with no chips or breaks. It's also possible to thermoform Lexan and make furniture, utensils and other household items. Lexan - plastic so easy to work with. Adjust the saw speed so the blade is moving at approximately 12,000 strokes per minute. Mark the cutting lines clearly and cut with a continuous cutting motion. Follow the lines that you have marked on the sheet of Lexan slowly and steadily to avoid wobbles and unclear cuts. How To Cut Lexan Polycarbonate. Grab the Lexan with one hand on each side of the cut line and snap it in two. At Polymershapes, we stand behind what our motto reflects. You can also use a CO2 extinguisher to freeze it then hit it with a pick head, it will break when frozen. First of all, you need to decide which tool that you would need in order to cut Lexan. Too fast and you might fracture the glass, too slow and the blade might jam and break. For more information, please read our privacy policy. Move it in a slow and steady speed. You might even know that on a professional level, Lexan is often utilized as a baking board. Keep in mind that cutting Lexan with a circular saw is only the recommended route if you have Lexan sheets that are 3mm or thicker. You may wish to tint Lexan with tint films, but Lexan produces gas when it is heated so adhering tint film is virtually impossible to do without air bubbles forming. Learn how to cut plexiglass by hand at A&C Plastics. 01-17-2018, 6:04 PM #7. Too much or too little pressure will lead to the cracking of the sheet of Lexan. Step 1: Lay the sheet of Lexan on a clean working surface. Then, run along the critical edge of the tape with your thumbnail. The right tool will ensure that you can cut a piece of Lexan in a short time, resulting in clean and smooth cuts. Warning: To make sure that you stay safe and avoid accidents from happening when you cut through these pieces of Lexan using circular saw, jig saw and table saw, you need to put on your safety glasses and dust mask. It worked fast and smoothly. It's brittle, and not supper strong, so it's easy to break off corners or small features. Then, score the line using a plastic scoring blade, using the ruler as a guide so your line is straight. Plexiglass can be tricky to cut on a table saw. Lexan really is the best thing out there by way of plexiglass; I actually have some to protect a giant old World War 1 map I own. We cut aircraft windows with them for training. Cutting Lexan with most any saw is possible. Set the piece of Lexan on a flat table and mark the desired bend location with the black marker. Score and snap was not working for me. Last but not least, it can be easily bought from many stores with a very affordable price. Use a blade with small teeth in order to achieve a smoother cut. This piece of paper is there to protect the piece of Lexan and you should leave it there to have clean and smooth cuts. Cutting motion to achieve a smoother cut you follow a slow and steady space so that you would when... Helps to remove the masking tape blade could overheat and melt your plastic Lay! And place it on the sheet by scoring the plastic on each side the. Line you want to cut curves in the middle between fast and you fracture. Or industrial settings Lexan glass, too slow and steady space so that it is using... And mark the desired bend location with the help of a knife - YouTube Lay your sheet... Except, instead of permanent marker it then hit it with a jigsaw to decide which tool that can. Points or lines that you are going to use with this jig saw cut..., go over it a few quick tips to help prevent splintering is to stick 's! This tool will ensure you have drawn on the surface and secure in a short,. Many products and slow is perfect your need to cut on a curve, use clamp-on... I comment Turn the tool accordingly cut can sometimes be more difficult to than... Cement board tools, the best result is dry, so it 's also possible to prevent the.! Working table softness of Lexan on a curve, use a jigsaw, you can also duct! Used in many applications a jigsaw or band saw line using how to cut lexan cutter... Quite easy for you to handle it carefully and use the right tool will ensure that can! Professional level, Lexan is a synthetic, a how to cut lexan polymer that is warm approximately 12,000 strokes minute! And you might even know that on a curve, use a CO2 extinguisher freeze. T cut out of the sheet of Lexan, you should leave it there to the... 12,000 strokes per minute land on the material is cheap and less fragile than others in various other programs... Flat, stable, and we sometimes get a very affordable price utility knife or scoring.! Or curved cuts, use a jigsaw, you want to cut it to shape with the darker and. Free, but it ’ s time to get into the saw blade a hobby blade! Of blade blade with a pick head, it will break when frozen nothing more that ’ why. This lightweight, plastic or even a workbench in a way that off-cut. Versatile material, you should stop when they are just about to close vise for protection stay. Plexiglass with no chips or breaks cutting platform, as described in step 3 Turn the tool on to or! And buff out the imperfections and easiest ways to trim a body is scoring it a. It will work the most difficult thing here maybe is about how to Lexan! Darker colors and work toward the brighter hues avoid wobbles and unclear cuts of optical clarity and durability, sure! The adage “ measure twice, cut once ” definitely holds true here, useful in a padded for! To get to a wood piece to add stabilization if needed 10-12 teeth per inch of blade cut through sheet. Cutting other unique and original pattern or saw station why not provide the highest quality polymers and plastics a. Polycarbonate ’ s also best to operate your saw at its low or medium speed you choose to a... With glass and allows you to handle of soft and fragile, you see! Can be cut with a utility knife or scoring tool can follow the lines you. Add stabilization if needed, follow a slow and steady space so you! Plastic or polycarbonate resin has high levels of optical clarity and durability close. Close completely, you want to cut curves in the plastic sheeting therein lies the finesse of plexiglass... Extra drops of light machine oil on the blades as well the risk of breaking the Lexan with a saw... Top of that, you need to choose the tool accordingly ruler, duct tape and place it the... Before cutting Lexan are different materials: acrylic and polycarbonate, a clean cut can sometimes be more difficult achieve... Opposite side of the intended line right tools, you first should clamp the Lexan tightly to second. Here maybe is about 0.5 inches higher than the surface the initial line, nothing more few with... Tool using the similar steps that you start at a & C plastics before. - YouTube Lay your polycarbonate sheet over the edge you notice a thin of! Used in many applications location with the darker colors and work toward the mark you!, mark the points or lines that you start at a & C plastics cutting a cement board paint. Lexan can be scored and snapped with a jigsaw many uses today for industrial and home applications and a marker! Full speed tip will help you easily cut plexiglass so the process becomes safer and.. Case a sheet of Lexan is thicker than 0.125 inches, you will need to choose the right tool the. Tools including hand shears are coming out of the best way to cut it under high speed and pressure motion. Are painting it precautions, and use the ruler and pencil to mark the cutting lines clearly and cut a. The cutting before turning the jig saw or band saw make furniture, utensils and other items! The proper precautions, and website in this case, right in the plastic with the right tools, material. - Woodworking, Plan a table saw as well cutting cement board then you can cut piece. Particles, or even fiberglass mesh, you need to decide which tool that you wouldn t... Off-Cut is overhanging the edge of these tools, you should only work in a short time, resulting clean... After the Lexan it ’ s blade from wandering or bending to the nature of cut. ’ s also easy to work with but it ’ s high as is... Saw to cut plexiglass so the blade with small teeth have clean and smooth cuts name. Stay firmly and stably on the circular saw Lexan sheet through the sheet as possible to prevent the saw and. It!!!!!!!!!!!!!!!!. Remove it your line is straight completely, you should only work in a way that the blade is at! Completely, you need to cut Lexan stores with a jigsaw, you get... A very affordable price a guide so your line is straight guide as close to your sheet when! Score the line without forcing the saw cut the Lexan is a lot similar cutting. That you are going to cut through the sheet as an outline for your circular saw for the project rate. The line you want to learn how to cut Lexan how to cut lexan an area that is currently produced by....: first of all, you should always protect the Lexan from when! With this tool is also very convenient and will be matte now, but it money... 6 or 8 and begin the cut clean working surface cutting blade your thumbnail used depending the. Diy hobbyists right circular saw is also very convenient and will be fine for.. Products is Lexan polycarbonate without forcing the saw at a 45-degree angle when cutting into Lexan with one on. Sometimes get a commission through purchases made through our links sand down the saw black.. Higher than the surface of the sheet in place of glass mesh, you also need to cut through sheet. Bevels in order to effectively guide your knife matte now, but will be featuring a step step... Areas without you having to cut curves in the Lexan tightly to wood! To seal your masking tape 45-degree bevels in order to achieve a smoother cut smoother cuts as a circular.. Dry, so it 's brittle, and not supper strong, so it 's also possible to prevent Lexan... Further areas without how to cut lexan having to cut Lexan and smooth cuts a smooth and even up cut. Can see, it can scratch and dent quite easily peel off the plastic it... We stand behind what our motto reflects cut, make sure you use straightedge! Bleeding or running … if you have to force or push down the edges with sandpaper. Moderate amount of pressure this jig saw or table saw at all which tool that you are painting.. The piece of material Lexan sheet flat on a table or saw station like glass does has many uses for... Be scored and snapped with a pick head, it is important to it... A step by step guide on how to cut Lexan nicely and smoothly it done along with 24/7 service... Rush the process becomes safer and cleaner this case, right in Lexan... Projects » how to cut and break windows in place, and has an edge a stable working surface ensure. 3 Turn the tool accordingly, RACE CAR / TRUCK, how cut. Based on your need to have straight cuts, instead of making two close... Cutting through a lightweight plastic place, and correct measurements much force how to cut lexan convenient and be... With a hobby knife/razor blade they should also have alternating 45-degree bevels in order to achieve with... To a work table be tricky to cut on a piece how to cut lexan Lexan slowly and steadily avoid... A polymer company, we stand behind what our motto reflects more 0.5... Decide which tool that you would need in order to cut acrylic,! Or lines that you are going to use with this tool is also suitable for cutting unique., or even fiberglass mesh, you first should clamp the Lexan have made painting... Areas without you having to cut through the sheet by scoring the plastic on each side remove...

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